Our BIW Capabilities

Simulation 1.2
Advance Mechanical Services has full service simulation capabilities in Process Simulate/Process Designer, Robcad, Delmia, Igrip & Ergo. From concept and processing of assembly lines to validation of tooling, weld guns, system layout and robot motion. We also validate process intent and operations sequence. We calculate process cycle times including robot motion times using RCS software (license may be needed for specific robot controller). We can also do discrete Event in Emplant & Quest.
  • Assembly Simulation
  • Weld Gun Validation
  • Work Cell Simulation (Non Robotic)
  • Ergonomic Simulation
  • Machining Simulation
  • Accessibility and operability simulation
  • Manufacturing Process Simulation

 

Analysis Capabilities

Advance Mechanical Services has capabilities in the following:

  • Static (Linear / Non-Linear) Analysis
  • Frequency Response Analysis
  • Linear / Non-Linear Transient Dynamic Analysis
  • Fatigue Analysis
Project Management

Advance Mechanical Services offers full-service project management services including:

  • Engineering Program Management
  • Project Planning
  • Quality and Equipment Management
  • Site Management
  • Vendor Management
  • Product Management
  • Plant Commissioning Management

We also provide project management services for:

  • PLC Projects
  • HMI Projects
  • Robot Programming Projects
Simultaneous Engineering is often used for project based interface coordination and parallelization of all product and production processes, from product idea to market launch. Especially in the development of new products simultaneous Engineering can achieve the greatest benefits. The goal of simultaneous Engineering (SE) is primarily significantly shorter development times and faster market entry given ever shorter product life cycles. We work on SE projects in house as well in cooperation with our customers on site.

We develop production processes for manufacturing the products. We work on cycle time. Line balancing to achieve the required production output as defined by the OEMs.

Design Capabilities
We design the following for BIW weld lines of Automotive:
  • Pre-Production Tooling
  • Production Tooling
  • Checking Fixture Tooling
Some of the tools include: Material Handling End Effectors, Load Fixtures, Geometry Fixtures, Respot Fixtures, Passing Tables, Racks, Trunnion Fixtures, Ped Welders, Gun Stands, Glue Stands, Gripper Stands, Stud & Nut Welders, Grippers, Assembly Fixtures, Roller Hemming Fixtures, Hand Tools, Checking Fixtures, Framing Station Fixtures, Conveyor Pallets, Part Hangers, Curing Tools, Pulloff Carts, Laser Application Fixtures, Piercing Units & Manual Hoists. Applications include: Spot Welding, Arc Welding, Laser Welding, Stud/Nut Welding, Roller Hemming, Gluing, Material Handling, Machine Tending, Press Automation, Curing, Clinching, Measuring. Design Tool Expertise: Catia V5, UG NX, FIDES, Mechanical Desktop, ProE/CREO, Solidworks, Inventor. Layout Tool Expertise: Autocad, Factory Cad, Microstation. Add-ons & Macros: GM KBTD, Validat, Carisma, Daimler Addons, SLE, Heidelberg Quality Manager (HQR), Q-Checker, FM-Stueli, Microstation Faplis, STDS (GM Specific), SDP/MMC, KVS/KSL, Ergoweb & Dikab. Advance Mechanical Services provides the following for fool-proof planning, execution, verification and validation:
  • Clamping Plan
  • Weld Study / Gun Design
  • Spot Distribution
  • Gun Section / Gun Drawings
  • Pneumatic Diagram
  • Cylinder & Switch Sheet
  • Ergo Sheets
  • Clamp Validation / Design
  • Calculation Sheet
  • Robot Payload Analysis
  • Simulation & OLP Documentation
  • Cycle Time Sheets
  • Process Data Sheets
  • Weld Data Sheets
  • Payload and Buy-off Sheets
We can also prepare the documentation such as Technical Brochures, Maintenance Manuals, Technical Presentations and Risk Analysis DIN EN.
We have the following capabilities in controls
  • design:Controls & Pneumatic
  • PLC Offline Programming
  • HMI Offline Programming
    • We support all our OEMs for onsite activity. Our employees will be stationed at the installation site to support the execution team.
    Advance Mechanical Services has IN-House PLC , HMI , Robot Programmers as well as tie up with many System integrators of AB, Siemens, Mitsubishi PLC in India. We have VASS V5, V6 certified Robot programmers and PLC Programmers. They can program ABB, Kuka and Fanuc robots, Siemens PLC as per VolksWagen , AUDI , SKODA & SEAT Bodyshop Standards.
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