Our BIW Capabilities
Advance Mechanical Services has full service simulation capabilities in
Process Simulate/Process Designer, Robcad, Delmia, Igrip & Ergo. From concept and processing of
assembly lines to validation of tooling, weld guns, system layout and robot motion. We also validate
process intent and operations sequence. We calculate process cycle times including robot motion times
using RCS software (license may be needed for specific robot controller). We can also do discrete Event
in Emplant & Quest.
- Assembly Simulation
- Weld Gun Validation
- Work Cell Simulation (Non Robotic)
- Ergonomic Simulation
- Machining Simulation
- Accessibility and operability simulation
- Manufacturing Process Simulation
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Advance Mechanical Services has capabilities in the following:
- Static (Linear / Non-Linear) Analysis
- Frequency Response Analysis
- Linear / Non-Linear Transient Dynamic Analysis
- Fatigue Analysis
Advance Mechanical Services offers full-service project management services including:
- Engineering Program Management
- Project Planning
- Quality and Equipment Management
- Site Management
- Vendor Management
- Product Management
- Plant Commissioning Management
We also provide project management services for:
- PLC Projects
- HMI Projects
- Robot Programming Projects
Simultaneous Engineering is often used for project based interface coordination and parallelization of all product and production processes, from product idea to market launch. Especially in the development of new products simultaneous Engineering can achieve the greatest benefits. The goal of simultaneous Engineering (SE) is primarily significantly shorter development times and faster market entry given ever shorter product life cycles. We work on SE projects in house as well in cooperation with our customers on site.
We develop production processes for manufacturing the products. We work on cycle time. Line balancing to achieve the required production output as defined by the OEMs.
We design the following for BIW weld lines of Automotive:
- Pre-Production Tooling
- Production Tooling
- Checking Fixture Tooling
- Clamping Plan
- Weld Study / Gun Design
- Spot Distribution
- Gun Section / Gun Drawings
- Pneumatic Diagram
- Cylinder & Switch Sheet
- Ergo Sheets
- Clamp Validation / Design
- Calculation Sheet
- Robot Payload Analysis
- Simulation & OLP Documentation
- Cycle Time Sheets
- Process Data Sheets
- Weld Data Sheets
- Payload and Buy-off Sheets
We can also prepare the documentation such as Technical Brochures, Maintenance Manuals, Technical Presentations and Risk Analysis DIN EN.
We have the following capabilities in controls design:Controls & Pneumatic
PLC Offline Programming
HMI Offline Programming
We support all our OEMs for onsite activity. Our employees will be stationed at the installation site to support the execution team.
Advance Mechanical Services has IN-House PLC , HMI , Robot Programmers as well as tie up with many System integrators of AB, Siemens, Mitsubishi PLC in India.
We have VASS V5, V6 certified Robot programmers and PLC Programmers. They can program ABB, Kuka and Fanuc robots, Siemens PLC as per VolksWagen , AUDI , SKODA & SEAT Bodyshop Standards.