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Advance Mechanical Services Private Limited


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About Us - Advance Mechanical Services

About Advance Mechanical Services

A technology conglomerate delivering engineering excellence and automation solutions to customers worldwide since 2010

Who We Are

Established in 2010 in Bangalore, Advance Mechanical Services delivers quality and timely design services to domestic and global customers. With world-class design centers and a capacity of 140 design seats, we serve all major automotive OEMs and tier-one suppliers across the US, Europe, China, and South America.

🎯 Our Philosophy

Think Global, Act Local - extending best practices developed over decades of experience to benefit customers with world-class engineering.

🌍 Global Reach

Regional sales offices across 9 cities in India, with international offices in Germany and USA, serving customers worldwide.

💡 Innovation Driven

From BIW tooling to IIoT solutions, additive manufacturing to robotic automation - we pioneer technology solutions.

⚙️

2M+

Engineering Hours Executed

💺

140+

Design Seats Capacity

🏙️

9+

Cities in India

🏆

15+

Years of Excellence

Our Purpose

🎯 Mission

To bridge the gap in healthcare through innovation by empowering both skilled and unskilled workers with advanced robotic technology. We augment human potential, creating seamless and productive workflows for everyone involved.

🔭 Vision

To envision a future where robotics bridges the gap between workers, allowing them to collaborate more effectively, deliver better service and patient outcomes through the combination of human expertise and cutting-edge technology.

Our Business Verticals

⚙️

Mechanical Engineering

Body-in-White Design & Automotive Engineering Excellence

Comprehensive automotive body shop engineering capabilities including BiW Tooling & Fixture Design, Digital Manufacturing, Discrete Event Simulation, Ergonomic Analysis, Factory Layout, and Documentation for various OEM standards including GM, Daimler, BMW, VW, Ford, Audi, and Volvo.

Core Capabilities:

Process Engineering & Finalization
Tooling & Equipment Design
Weld Point Management
Robotic Simulation & OLP
Layout Design
Manufacturing Drawings
Installation & Tryout Support
Project Management

Software Expertise:

CATIA, NX, Fides, Inventor, SolidWorks, Robcad, Process Simulate, Delmia, Robot Studio, Plant Simulate, AutoCAD Architecture, Revit, Microstation

🔌

Controls Engineering

PLC, HMI & Drive Programming Excellence

Expert team of Siemens Certified and Eplan certified Controls Engineers with extensive experience in engineering and designing control systems for all BIW applications, including PLC/HMI programming and drives.

Siemens TIA Portal Programming
Eplan Controls Design
PLC & HMI Development
Drive Configuration
📐

Dimensional Variation Analysis & BIM

Predict & Optimize Before Production

DVA Services: Powerful dimensional analysis tool to simulate manufacturing and assembly processes, predict variation causes, and identify design flaws before expensive tooling investment. Reduce manufacturing costs by 20-30% and cut engineering changes by nearly 30%.

Building Information Modeling: Mature design methodology for infrastructure with 3D modeling using intelligent objects. Provides increased project control, improved coordination, mitigated cost and schedule risks, and better predictability with integrated 4D and 5D information.

🏭

Manufacturing & 3D Printing

Research & Development Machines

2500 sq ft manufacturing facility in Peenya specialized in producing simple machines for research and development, including 3D printers and precious plastic machines.

Industrial Research Machines
Laboratory Equipment
Biological Research Machines
Precious Plastic: Shredder, Extruder
Injection Molding & Sheet Press
Ultrasonic Welding Machine
CO2 Laser Cutting Machine
Filament Winding Machine

Visit: www.hyrel3d.in

🔗

Box Joint Technology

Making Tooling Simple - Revolutionary Assembly Jigs

Patented technology offering 80% reduction in hard tooling costs, 50% reduction in lead times, and significant reduction in tooling modification costs and project delays.

The Box Joint system is an arrangement of beams and joints forming a framework without welds. Harcourt HBOX units join standard beams with friction, facilitating quick assembly with standard low-cost beams. Laser metrology ensures precision.

H-BOX Units
H-SHIM BOX
H-FLAG Systems
Trunnions
Assembly Jigs
Inspection Fixtures
Frames & Racks
🤖

Robot Automation

Digital Manufacturing as Default

Comprehensive robotic automation solutions for various industrial applications helping manufacturers increase output. We make digital manufacturing the default way of doing business.

Major Projects:

  • ABB IAMA Material Handling: Automated production line for Flow meters, Temperature Transmitters, Level and Pressure Measurement products
  • Hitachi Capacitor Paint Automation: Robotic Painting Cell with material handling for 176 variants
  • Endurance Technologies Foundry: Robotic extraction system and insert pick & place
🌐

IIoT Systems

Industrial Internet of Things Solutions

Complete IIoT engineering solutions for manufacturing industry segments using proven off-the-shelf gateways, Remote I/Os, sensors, and simple dashboard (www.simple-iot.net) built on webservers attached to machines.

Gateway Integration (MOXA, ICP DAS, HMS, ODOT)
Multi-connectivity (WiFi, LAN, GPRS, 4G, LoRaWAN)
PLC/HMI Programming
Metrology Solutions
Digital & Analog Monitoring
Productivity Tracking
IIoT Kits for Education

In-house IIoT lab in Bangalore equipped with Industrial Grade Gateways and Sensors for proof of concept development.

🎓

Education & Training

Knowledge Sharing & Skill Development

Contributing experience and knowledge gained over years of designing and manufacturing mechatronic systems to young students.

Educational Partnerships:

  • ✓ Partner with Agastya for developing visual tools to understand physical concepts
  • ✓ Technology Partner of WIPRO-3D for ADDWISE training programs
  • ✓ Education partner of Siemens for Additive Manufacturing training
  • ✓ Alliance University partnership for MBA in Digital Transformation
  • ✓ Centurion University partnership for specialized trainings and courses

Internship Programs:

Function internships in Additive Manufacturing, Box Joint Technology, IIoT, Design & Simulation, and Precious Plastics. AICTE compliant with certificates and preferred recruitment for successful interns.

📷

3D Scanning Services

As-Built to As-Designed Verification

Quickly determine current as-built status with high accuracy (±1mm) within Point Cloud data for existing tooling or fixtures. Overlay 2D/3D CAD drawings onto Point Cloud scans to highlight component location differences.

Infrastructure using Autodesk Revit, Recap, and Navisworks to create accurate immersive digital twins for designing, building, operating, and understanding any space.

Research & Development

Flexible Power Take-off Shaft for ADA
PEEK Pipes for Liquid Helium Handling
Hydrogen Fuel Tank Development
Ceramic Printing (Alumina, Silicon Nitride, Hydroxyapatite, Zirconia)
Laser Bending on Hydra
4th and 5th Axis on Hydra
High Temperature Filament Extruder
Zero Loss System for FFF Machines
OPC UA Server for IIoT
IIoT Kits for Education

Awards & Certifications

🏆 ISO 9001 Certified
✓ RoHS Certified
✓ CE Certified
🏅 PM Award Best MSME Unit
🥇 ZED Gold Certified

Company Documents & Resources

Download our comprehensive company profile, brand guidelines, and other important documents to learn more about our services and standards.

📄

Company Introduction Letter

Comprehensive overview of Advance Mechanical Services including all verticals, capabilities, software expertise, and service offerings.

Complete company profile with detailed information on Mechanical Engineering, Controls, Manufacturing, Box Joint Technology, Robot Automation, IIoT, Education, and more.
DOCX 📊 Multi-page Document
⚙️

Body-in-White (BIW) Services

Detailed documentation on our BIW Tooling & Fixture Design, Digital Manufacturing, Robotic Simulation, and automotive body shop engineering capabilities.

Complete BIW engineering portfolio including tool design, weld point management, OLP programming, layout design, and support for GM, Daimler, BMW, VW, Ford, Audi, and Volvo standards.
PDF 🔧 BIW Engineering
🚁

Drone Technology

Advanced drone solutions for surveillance applications including the PIRone-3000 with multi-spectral capabilities and long endurance missions.

Technical specifications and capabilities of our surveillance drone systems - RGB, Multi-spectral, SAR, Hyperspectral, and Thermal Camera integration with advanced mission planning.
PDF 🛸 UAV Systems
🤖

Service Robots

Innovative robotic solutions bridging the gap in healthcare by empowering workers with advanced technology for improved patient care and operational efficiency.

Healthcare robotics for skilled and unskilled workers - augmenting human potential with user-friendly robots for seamless workflow integration in medical environments.
PDF 🏥 Healthcare Robotics

📁 Need More Information?

Looking for specific technical documentation, case studies, or project portfolios? Our team can provide customized information packages tailored to your requirements.

Strategic Collaborations

HYREL3D Inc

3D Printers

Precious Plastics

Waste to Wealth Products

Siemens

Training & Education

CMTI

Technology Partner for IIoT

ABB Robotics

Robotics & Automation

Aut-Tech GmbH

Automotive BIW

Ready to Transform Your Manufacturing?

Let's discuss how Advance Mechanical Services can help accelerate your engineering and automation projects with our world-class solutions.

Our Locations

📍 Peenya Phase 3

108E, 1st Floor, SRS Road
Peenya Phase 3, Industrial Area
Bangalore-560058, Karnataka, India
Phone: +91-7338554030

📍 Peenya Phase 2

1A, Gokush Building, Systems Estate
Peenya Phase 2, Industrial Area
Bangalore-560058, Karnataka, India
Phone: +91-7338554030

📍 Shivajinagar

24/1, 4th Floor, Malik Building
Hospital Road
Bangalore-560001, Karnataka, India
Phone: +91-7338554030

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