Body in White (BIW) Engineering
Comprehensive Automotive Line Building and Automation Solutions Since 1995
BIW Service Offerings
With decades of experience
Panel Build Layout, Discrete Event Simulation, Line Balancing, Cycle time, Yamazumi Charts, Weld point Management, Gun Selection, Ergo Study, Clamping Scheme, Gule / Weld Studies, Station Content
Spot Welding, Arc Welding, Laser Welding, Stud/Nut Welding, Roller Hemming, Gluing/Curing, Material Handling, Machine Tending, Painting, Clinching, Measuring
PLC Architecture, Power Architecture, Utility Design, Safety System Design, Fixture Controls, Panel Design, PLC Programming, HMI Programming, Virtual Commissioning, System Integration, Maintenance Manuals, Onsite Support
Comprehensive fixture and tooling solutions for all BIW applications
Robotic Simulation (Spot, Arc, Material Handling…), Assembly Simulation, Weld Gun Validation, Work cell Simulation (Non Robotic), Ergonomic Simulation, Machining Simulation, Accessibility and operability simulation, Manufacturing Process Simulation
Customer Management, Design Management,Quality Management,Delivery Management
29+
Years of Excellence
200+
Design Engineers
500+
Projects Delivered
25+
Global OEM Clients
BIW Body Shop Design Capabilities
PLAN • DESIGN • MANAGE • VERIFY • VALIDATE • REALIZE
Process Engineering
- Process Finalization
- Weld Point Management
- Cycle Time Optimization
- Line Balancing
- Documentation
Design Services
- Tooling & Equipment Design
- Weld Gun Design
- Layout Design/Updation
- Manufacturing Drawings
- Checking Fixtures
Simulation & Support
- Robotic Simulation & OLP
- Project Management
- Onsite/Offshore Support
- Installation & Tryout
- Virtual Commissioning
Tool Design Expertise
Complete tooling solutions for automotive body shop manufacturing
Geometry fixtures, re-spot fixtures, passing tables, racks & trunnion fixtures
PED welders, gun stands, glue stands, gripper stands & stud/nut welders
Custom grippers, assembly fixtures & roller hemming fixtures
Precision measurement solutions, stamping gauges, PCF & SPC tooling
Complete framing station fixtures & finish line assembly tools
Laser fixtures, piercing units, manual hoists & conveyor systems
Software & Technology Stack
Industry-leading tools for BIW engineering excellence
Design Tools
- CATIA V5
- UG NX
- Pro-E/CREO
- SolidWorks
- Inventor
Layout Tools
- Factory CAD
- MicroStation
- AutoCAD
- Plant Design
Simulation & OLP
- Process Simulate
- DELMIA
- Robcad
- iGrip Ergo
OEM Standards
- GM KBTD
- Daimler Add-ons
- VW Group Standards
- Ford Validation
Recent Projects
Delivering excellence for leading automotive manufacturers
TKAB – Daimler X244
Complete BIW line design and implementation
ABB-France DZ110 - Door Line
Automated door assembly line with robotic integration
ABB India - TATA Nexon 500
High-volume production line for Tata Motors
Ford CX740
Complete body shop automation solution
Vinfast Vietnam
International BIW line implementation
M&M Production Line
Tower assembly and suspension systems
Checking Fixture Solutions
30+ years of experience in precision measurement systems
Stamping gauges for visual control and measurement of sheet metal parts
Visual control gauges for doors, hoods and rear tail doors in assembly
Part coordination fixtures for inspection and dry build applications
Visual checking for body openings, lamps and windows
Statistical process control tooling for body sides and underbody
Complete exterior part coordination for quality validation
Trusted by Industry Leaders
Delivering excellence for global automotive manufacturers
Onsite Support & Installation
Comprehensive on-ground support for seamless project execution
We Support All Our OEMs for Onsite Activity
Our dedicated employees are stationed at installation sites worldwide to support execution teams throughout the project lifecycle. From initial setup to final commissioning, we ensure seamless implementation of your BIW manufacturing solutions.
On-ground technical guidance during equipment installation and setup
Expert support during system testing and production trials
Complete system validation and handover to production teams
Ready to Transform Your BIW Manufacturing?
Let's discuss how our comprehensive solutions can optimize your production line
