Quick Facts
BIW Solutions Portfolio
Engineering solutions for every aspect of Automotive body shop manufacturing
Automatic, Semi-Automatic & Manual Production Lines
Complete body shop solutions engineered for maximum efficiency, flexibility, and quality output.
Fully Automatic BIW Lines
State-of-the-art fully automated bodyshell production lines designed for high-volume manufacturing with minimal human intervention.
- Integrated robotic welding systems
- Automated material handling
- In-line quality monitoring
- Advanced process control
- Real-time production tracking
- Flexible model changeover capability
- Energy-efficient operations
- Industry 4.0 ready infrastructure
Semi-Automatic BIW Lines
Optimized balance of automation and manual operations, providing flexibility for mid-volume production and multiple model variants.
- Operator-assisted robotic cells
- Manual and automated stations
- Cost-effective implementation
- Easy reconfiguration for new models
- Scalable automation levels
- Ergonomic workstation design
- Quick changeover systems
- Training-friendly operations
Manual BIW Production Systems
Efficient manual production solutions ideal for low to medium volumes, prototype builds, and specialized manufacturing requirements.
- Ergonomic fixture design
- Manual welding stations
- Operator-friendly tooling
- Low capital investment
- Maximum flexibility
- Quick tool changes
- Ideal for prototyping
- Easy maintenance
End to End Engineering for BIW Line Building
Our comprehensive approach includes Simultaneous Engineering studies, Initial Concept Designs, Process studies, Layout Designs, Fully Functional Detail Designs & Manufacturing Drawings, Installation & commissioning Support, support during production ramp-up and full documentation.
Our Capabilities
Our Strengths
World-class capabilities delivering excellence across global automotive manufacturing
End-to-End Expertise
Complete lifecycle management from initial concept through production commissioning and beyond.
- Conceptual Design & Engineering
- Manufacturing & Installation
- Commissioning & Training
Advanced Technology
Cutting-edge tools and platforms driving innovation in automotive manufacturing.
- CATIA V5 & V6 Design Suite
- Robotic Simulation Tools
- Virtual Commissioning
Global Experience
Proven track record with major OEMs across multiple continents and market segments.
- 25+ Global OEM Partnerships
- 1000+ Completed Projects
- Multi-Continent Presence
Expert Team
Highly skilled professionals with deep domain expertise in BIW engineering and automation.
- 200+ Design Engineers
- BIW Specialists
- Controls & Robotics Experts
Quality Assurance
Rigorous quality protocols ensuring compliance with stringent automotive standards.
- ISO Certified Processes
- OEM Standard Compliance
- Comprehensive Testing
Innovation Focus
Continuous investment in emerging technologies and manufacturing excellence initiatives.
- R&D Investment
- Automation Solutions
- Process Optimization
Applications in BIW
Expert solutions across all BIW joining and assembly technologies
Spot Welding
Resistance spot welding systems
Arc Welding
MIG/MAG welding solutions
Laser Welding
Precision laser systems
Stud/Nut Welding
Automated fastener welding
Roller Hemming
Robotic hemming systems
Adhesive Bonding
Automated glue dispensing
Material Handling
Robotic part transfer
Clinching
Mechanical joining
Measuring
In-line verification
Press Automation
Stamping integration
Machine Tending
Loading/unloading
Curing
Adhesive curing
Spot Welding
Resistance spot welding systems
Arc Welding
MIG/MAG welding solutions
Laser Welding
Precision laser systems
Stud/Nut Welding
Automated fastener welding
Paint Shop Tooling
Specialized solutions ensuring movable attachments are held in defined positions throughout the painting process.
Positioning Tools
- Door opening angle tools
- Tailgate positioning fixtures
- Hood alignment systems
- Sliding door fixtures
- B-pillar dummies
- Hinge-free transport solutions
Transport Systems
- Front load carriers
- Rear load carriers
- Overhead conveyor systems
- Immersion bath carriers
- Paint line transport pallets
- Body shell handling fixtures
Repair & Maintenance Tools
- Bumper paint frame fixtures
- Repair holding fixtures
- Polishing support tools
- Rework stations
- Touch-up fixtures
- Quality inspection stands
Paint Process Integration
Our paint shop tooling solutions ensure consistent part positioning throughout the entire painting process, from e-coat immersion through topcoat application. Each tool is designed to withstand harsh chemical environments while maintaining precise dimensional control.
Hang-On Parts Assembly Solutions
Comprehensive fixtures and assembly devices for all exterior closure systems, developed in close cooperation with customers.
Door Assembly Systems
Complete mounting and assembly solutions for front, rear, and sliding door systems to body-in-white.
- Front door mounting fixtures
- Rear door assembly tools
- Sliding door mechanisms
- Cargo door systems
- Door hinge fixtures
- Alignment and adjustment tools
Closure Panel Fixtures
Precision mounting equipment for hoods, decklids, liftgates, and other closure components.
- Hood mounting fixtures
- Decklid assembly tools
- Liftgate installation systems
- Tailgate mounting devices
- Gap and flush control tools
- Weatherstrip installation aids
Fender & Exterior Parts
Specialized fixtures for mounting fenders and other exterior add-on components to the body structure.
- Fender mounting fixtures
- Bumper assembly tools
- Rocker panel fixtures
- Exterior trim mounting aids
- Lamp assembly fixtures
- Grille installation tools
Assembly Process Excellence
Our hang-on parts solutions are developed through comprehensive assembly studies that examine technical feasibility, establish optimal clamping schemes, determine automation levels, and create detailed line layouts. This ensures minimum tolerances and maximum quality in the final assembly.
Quality Measurement & Checking Fixtures
30+ years of expertise in precision measurement systems and quality validation tooling for automotive body shops.
Individual Part Gauges
- Stamping gauges for sheet metal parts
- Visual control equipment
- Dimensional measurement systems
- Part acceptance/rejection criteria
- Quick inspection tools
Assembly Gauges
- Ring gauges for doors and closures
- Opening plug gauges
- Assembly verification fixtures
- Dry-build checking equipment
- Visual control systems
Precision Coordination Fixtures
- PCF (Part Coordination Fixtures)
- Exterior part coordination fixtures
- Interior cubing bucks
- Exterior cubing bucks
- Holding fixtures for CMM
- SPC (Statistical Process Control) tooling
30+ Years Experience
Proven expertise in precision measurement tooling across diverse automotive applications
OEM Standards Compliance
All gauges designed to meet stringent OEM quality requirements and validation protocols
Modular Design
Flexible gauge configurations adaptable to changing production requirements
In-Line Integration
Seamless integration with production lines for real-time quality monitoring
System Integration & Support Services
Comprehensive services ensuring seamless implementation and optimal performance of your BIW systems
Robotic Systems Integration
Complete integration of robotic solutions with your production line infrastructure.
- ABB Authorized Value Provider (AVP)
- Multi-brand robot coordination
- End effector integration
- Safety system compliance
- Collaborative robotics implementation
- Performance optimization
Controls & Automation Systems
Full electrical and controls engineering for modern automated manufacturing lines.
- PLC architecture and programming
- HMI development and deployment
- Safety control systems
- Virtual commissioning
- SCADA integration
- Industry 4.0 connectivity
Installation & Commissioning
Expert on-site support ensuring successful system deployment and production ramp-up.
- Installation supervision
- System testing and validation
- Production tryout support
- Operator training programs
- Maintenance team upskilling
- Post-launch optimization
Proven Track Record
Delivering measurable results across global automotive manufacturing
1000+
Projects Successfully Delivered
29+
Years of Industry Excellence
25+
Global Partnerships
200+
Specialized Engineers
Transform Your BIW Manufacturing Today
Discover how our comprehensive solutions can optimize your Line Building efficiency and quality
